The Perfect Bridge

A while back, I became interested in finding a solution to the "Floppy G String" problem.  Because most Irish tenor banjo players follow the dictum of Barney McKenna and play the GDAE octave tuning, many banjos end up with a flabby  toneless G string while the rest of the strings can sound good.  For the most part this is not a problem as long as you play tunes written for the whistle (which only goes to low D) but if you want to play fiddle tunes or use the G string as a drone, it just doesn't work.

Part of the problem can be due to poor selection of string gages.  D'Addario sells its J-63i set which only goes to a .036 inch G string.  Most 19 fret banjos don't sound good until at least an .040 inch G string is used and 17 fret banjos usually need at least a .042 inch G string.  Even then there is still an inequality in both volume and quality of tone on some banjos.

One of the reasons for this is that tenor banjos were designed with cgda tuning in mind.  These banjos needed to be loud and treble to cut through the rest of the band.  They were used as rhythm instruments with some solo capability.  While they could be played single string style, most of the time they were not.

In contrast, Irish Tenor banjos play an octave lower and are melody instruments.  The G string is tuned far below the scale of a jazz tenor.

But tenor banjos can be made to play well in the GDAE range.  Mostly it is a matter of setup.  I found that if you add a moderately heavy head such as the Five Star from Stew-Mac or the Renaissance head from Remo and tune the head to a sound that you like, you could help the sound.  Changing strings to a heavier gage and/or to nickel also helped, but the most important thing that worked for me was changing the bridge.

I bought a number of bridges including several from Mike Smith of Kateyz
who put a lot of work into finding a good bridge for me.  I was satisfied with this purchase, but only one banjo did well with this bridge and I decided to find out a little more about bridges and the Irish tenor banjo.

I started with several premises based on an idea from Red Henry, the mandolinist who went on a similar search for a better mandolin bridge.  He sent me a few experimental banjo bridges that he had made from the same maple that he makes his mandolin bridges.  He found that he got a better tone with bluegrass banjos if the bridge was longer than the standard 7 cm.  His bridges were 9 cm long and they seem to have a more complex tone.  My theory is that the bridge was imparting energy to the head at different points than the standard three foot bridge and that the harmonics that formed were producing a better sound.    One of the clues I had came from jazz banjo players who often preferred the two foot sound.  The original banjo bridges were two footed; the third foot came in to counteract the sag that occurred after the two foot bridges were stressed for a while.  Three foot bridges not only had the energy points closer together, their footprint was much larger.

This latter point is important because the larger the footprint, the less energy per square centimeter was imparted and more chance for the energy to be dissipated before it was turned into sound by the head vibrating.  So the first premise that I worked with was that the bridge had to have a wider distribution of entry points (hence the width) and that it had to have a smaller footprint so the energy would be more concentrated.  

The second premise concerned the material that bridges are made from.  Bluegrass banjos use hard maple and (usually) ebony as standard bridge material.  Lately some of the premier bridge makers have been experimenting with other top and body materials including purpleheart and Honduran rosewood for the tops plus birch and wood that has been under Lake Superior for many years (causing a cellular change) for the bodies.  More adventurous makers such as Bart Veerman of Canada have branched out using tropical woods like teak for the body and finding hard woods from Africa, Asia, and Central/South America for both tops and bodies.  The result has been a large body of knowledge on how these woods change the sound and how combinations can tailor the sound to your needs.  I felt that a change from the traditional ebony/maple mix might help.

What has been especially gratifying is the open generosity of the premier bridge makers on the Builders Forum of Banjohangout.org including Bart Veerman,  Silvio Ferretti, Scott Zimmerman, Mike Smith and a host of others who are free with their information and have added to my knowledge of bridges immensely.  Not only do they characterize how various woods sound, but they all said that the mass of the bridge was an important factor as far as the quality of the sound  and volume goes.

The third idea that I had was that the sound of the string has to travel an indirect rout to the head in order for the bridge to filter the signal and produce the signature sound of the bridge.  If you look at a violin bridge you are struck by several things: the bridge is perpendicular to the body of the violin in the rear, but slanted slightly in the front.  Also it has all sorts of holes and curly-cues in it that make sure that there is no straight line from the strings to the body.  In addition, the footprint is very small compared to the mass of the bridge.  The sound has to go around and about before it is channeled into the violin.  

Initially I decided to put a 1/4 inch hole beneath each string.  The idea was to make sure that the vibrations would take  an indirect route assuring  that a filtering process would occur.  Bart Veerman wrote me and told me that the holes were not needed as the sound would be filtered by the type of wood and the construction of the bridge.  I tried a bridge without the holes (except for the half hole in the middle at the bottom of the bridge) and achieved a pretty good sound.  I am still uncertain if these bridges will do better with or without holes.  I suspect that each banjo will dictate  whether this design feature will help.

I started out with a number of design ideas, mostly random, based on the standard bridge.  Red's bridge was a two footer which separated the entry points, but had the disadvantage of sagging after a while from the pressure of the springs.  There were several fixes for this problem, one being a more substantial span between the two feet, but I decided to go with a central post configuration after trying several solutions.  The difference would be that the central post (actually two separated by the half hole) would have a minimal footprint.  This allowed the stress of the strings to be supported in the middle without a large kludgy foot.

I tried a "square" bridge with nearly perpendicular sides, but the width of the bridge interfered with my right hand which is used close to the bridge most of the time.  The solution was to have sloping sides that reached out like an outrigger.  While the bridge was 9 cm. wide, the bearing surface was only about 5 cm wide which would allow plenty of room for strings without interfering with right hand technique.  Once the edges were smoothed out, any contact with the bridge was comfortable.  I used a 36 mm spread (1.2cm between strings) which is a little wider than normal, but suited my style and my banjos.  All sharp edges were rounded including the ends of the bearing surface for comfort.

The bridge designed was basically form following function.  But in this case, the premises were different from the standard bridge due to the special needs of the Irish tenor banjo.  As a result, the bridge is different in shape and it has a different effect on the sound of the banjo.  This bridge is, for lack of a better word, "swoopy" and resembles a 1950's flying saucer or perhaps a spider.  Granted, you need a lot of imagination to make that claim, but why not?

The next step after standardizing both the design and the manufacturing process was to try out different wood combinations.  I enlisted the help of several Irish banjo players and started sending various wood combinations and design variations.  I also tested them on my own banjos which include an FQMS MasterClone that I made, a Vega Little Wonder (17 fret), a B&D Silver Bell #1 (17 fret), a Leedy Frankenbanjo with a Rettenburg neck made of Brazilian Rosewood grafted on it 70 years ago, and several ebay specials made by Slingerland.  As expected, I found that each banjo responded differently to the various combinations and that some worked better than others on each banjo.  I compared the tones and the responses to the standard Grover bridges that I had on each banjo and found that the design was better for the most part.

In broad terms, two things made a difference: the weight of the bridge and the materials that they were made out of.  The height of the bridge did have some effect on volume and playability but the style used in Irish tenor banjo is a single string plectrum style and it is very forgiving of height while any deficit in volume could be made up fairly easily with the plectrum.

This was not unexpected as the Bluegrass bridge luthiers have known this for years.  A bridge that is too heavy can dull down the sound of  a bluegrass banjo while one that is too light can be annoyingly harsh and strident.  All agree that there is a range of weight, usually described as about 1.7 grams to 2.3 grams that seem to work well depending on the individual instrument and the expectation of the player.  The latter issue is important in the bluegrass world because everyone wants their banjo to sound "like Earl's" even though that sound is elusive.

Irish tenor players, for the most part, don't have an archetypal sound in mind, but they do want a pleasant complex sound from their banjos.  That sound may be the bluegrass sound, but for the most part it is whatever the banjo can produce at its best.  Since most tenor banjos are not flat head Gibsons and since there is that nasty "floppy G" to worry about, the "sound" that is best is an individual thing.  In general, most players want a decent sounding G string whose volume and tonal clarity is similar to the E string.  In addition the total sound has to be pleasing to the ear without a thin strident sound that you often hear when an attempt is made to make the G string sound good. (A good example of this is the CD that accompanies the Dublin Banjos
instructional book.  Part of the problem is the recording technique but both of the banjos are so strident that you can only listen to the music for a short time.  It doesn't help that Sully plays a banjo-mandolin on one cut and that John Keenan's banjo is slightly out of tune compared to Sully's.  But the playing is magnificent if you can get past the sound - which reminds me of sticking knitting needles in your ear.) My expectation was that the optimal weight range for the Irish tenor banjo would be a little higher than that for bluegrass banjos.

So far my experiments have shown that a weight range of 1.8 grams to 2.4 grams seems to be best.  Granted, this is not much more than the bluegrass range, but on my banjos, at least, the higher end of the range works well.  One of the reasons is that the materials used for the bodies of my more successful bridges have been from woods that are not as bright sounding as hard maple (such as teak and canary wood) and they are a little more dense.  In order to make a stable bridge, it will have to be heavier for the same dimensions.  If I go below or above the range mentioned, the sound suffers, no matter what the materials are.

The sound differences are obvious, sometimes striking (I will insert mp3 comparisons here some day), between bridges of the same approximate weight but different materials.  They are also different between two bridges of the same materials but different weights although unless you go to high or too low on the weights, they tend to sound about the same.  Footprint size also makes a difference and a footprint with twice the area sounds significantly less pleasing than one with a small footprint.

For now, I have settled on four body woods and five different top woods to experiment (for those of you who are not math majors, that is 15 combinations plus three all body bridges for a total of 18 possible bridge types.)  I narrowed my choices down to only a few of the combinations for now but have had some success, nonetheless.

Here are descriptions of the bridges and a small comment on the effects of each combination:



1)  Purpleheart and Maple (PH/M)

This was the first combination that I tried mostly because that is what I had on hand.  This is a combination that has been tried on bluegrass banjos because of its tendency to add brightness.  I made bridges in the 1.7 gram to 2.33 gram range in all sizes.  The result was a louder banjo with brilliant highs that were annoying in session if the bridge was at the lower end of the weight scale.  Good friends moved away from me when I brought it to the session. The one in the picture is an "asymmetric" bridge which was an experiment to see if the G string would be enhanced.  It wasn't.

This combination had a lot of "pop" that made it suitable for the cgda tuning and I sent a few to Vin Mondello who is a well known tenor banjo luthier and maker.  He told me that they worked best on his instruments of the tops were thinned down and the bridge lightened.  PH/M will brighten up a dull sounding banjo and make any banjo a little louder.



2)  Purpleheart and Sapele (PH/Sap)

 Sapele is a mahogany like wood found in Africa which is easy to work with and has a tendency to be more mellow.  I added the purpleheart to give the sound a little snap at the high end while keeping the G string both equal and mellow.  When the weights are in the 2.0 g-2.3 g. range this combination seems to work well on my MasterClone.  Any lighter and it loses the distinctive sound and any heavier it dulls down.



3) Ebony and Canary Wood (E/CW)

Bart Veerman suggested using ebony and teak, a combination that he has been very successful with, but I could not find any teak when I started (I have some now) and used some canary wood instead.  Canary wood is an attractive yellow wood that is close to teak in weight that grows in South and Central America.  The E/CW combination has more high end power but still has a lot of mid-range.  It enhances the G string and the E string is more powerful than the PH/Sap combination.



4) Bocote and Maple (B/M)

Bocote is another New world tropical wood that seems to act like ebony except that it is much more mid-range.  The banjo pops all the way down to the G string and currently it is the bridge I am using on my MasterClone.  The maple I am using is a little softer than the maple in the PH/M bridge and this is probably one of the reasons that this bridge is so balanced.



5) Pink Ivory and Maple (PI/M)

Pink Ivory is a "rare" wood (meaning expensive) that, as far as I can determine, is not used in banjo bridges.  I have had one reviewer rave about this combination on his Vega.  He stated that it "really brought out the G string and blew me away."  My experience has not been that impressive but I will make up a 1.88 gram bridge and try it out in the near future.  So far, this bridge has been a surprise.  As far as I can tell, no one has used pink ivory before.  It was only my ignorance and a really good deal on the wood that got me to try it.

Added Information:  Several reviewers now praise this combination all of whom were playing vintage Vega or B&D banjos.  There may be something to this with the older banjos, at least. 

 

6) Ebony and Teak (E/T)

Ebony and teak is a long time favorite of Bart Veerman who pioneered this combination.  It does all that he says it does, crisp highs and mids, and articulate lows.  I love this combination and it is available right now here.  Just ask Bart to make one for tenor banjo in the 36 mm spacing.  

7) All Maple (M)

Maple is a good wood on its own. It has a tendency to amplify all the strings and it sounds great on a lot of banjos.  Good hard maple will  hold the strings without being sliced as will other hard woods such as apple and yew.  Several of my testers like the all maple bridge and you can find a number of bridge makers who sell them.  If that all maple look bothers you, take a magic marker and paint the top strip black.

 

8) African Blackwood and Lauro Preto (AB/LP)

Lauro what?  I never heard of it either, but this is a very nice combination with lots of mid-range, a listenable high and decent lows.  The wood is really nice to work with and it glues and machines well.  My local hardwood store has a few more boards at a price I can't pass up.  The wood is gray/purple and moderately dense.  It is sort of teak-light, for a lot less money you get a similar sound.


9) African Blackwood and Brazilian Rosewood (AB/BR)

Yes, I found some Brazilian Rosewood at a local store.  Don't ask, I don't know where they got it as such a cheap price.  The AH/BR combination is also very mid-range although a little more high end than AH/LP.  I kind of hate to use such beautiful wood on a banjo bridge, but it has a lot of postitive qualities, especially if your banjo tends to be treble that way mine is.

10) Others

I have a number of experimental combinations out there and am trying to see what will work.    One interesting wood is yew which was sent to me by Red Henry.  Yew is known as a good wood to make bows with and it is dense but light.  I made an all yew bridge that sounded very good and am in the midst of making an ebony/yew bridge.  I only have a few blanks but will try and find some more yew on ebay.

I made a few bridges from Alaskan  Cedar.  This wood is very strong for its weight and it seems to be acoustically neutral.  It tends to translate the sound of the top only which is an interesting thing on its own.  

Another top wood that I am using is Honduran Rosewood which is another dense tropical wood that has musical qualities.  I have not made enough bridges to determine wha it can do, but it is very similar to ebony.  

I now have some Bolivian Rosewood which is also known as purple ebony.  It has an interesting sound when combined with maple.

On order is persimmonI also have makare, snakewood, greenheart, and several woods I never heard of such as birdseed.  Keep watching this space.

 7)  Applicability to 5-String Banjos 

So far, any attempt to make a better bluegrass banjo bridge with this design has not been as successful as I want it to be.  Many of the bridges that I made were better than the standard bridges on the GDAE tuned tenor.  My experimental numbers are small, however (n=1, a 1925 Gibson BB conversion) and I have only made a few 5-string bridges.   

For one thing, I am trying to achieve the opposite of what a bluegrass banjo players wants.  I am looking for an equalization of sound and more definable bass while keeping the E string legal under international law.  If any 5-string will  benefit it will be the clawhammer style since they are looking for a "plunky" sound and some of the Vega conversions might be very bright, especially those with Tubaphone rings.

Added Content: But good news, I have sent a few Purpleheart/Sapele bridges to clawhammer players and they seem to like them.  

Here are mp3s of Steve Srubas playing Shoes and Stockings and Greasy coat using one of the bridges.



Final Word

So far the experiments have been very encouraging.  My assumptions, for the most part, have been born out.  The nine centimeter span does have a different (and to me pleasant) sound that is at least as good as the standard design if not better.  I have tried this design on a number of banjos and have also farmed it out to others who have been critical (in the good sense)  and very helpful.  I think that this design has a lot of potential but the jury is still out.  After all, if you make a hundred bridges you are bound to find a few that are really good no matter what you do.  

Each wood seems to have an optimimal  perfomance weight (although the thickness of the top and the type of top makes a difference) which is often surprisingly narrow although most of the woods are somewhat forgiving. I did find that you can make a banjo strident with almost any wood as long as you make the bridge light enough.  There are some restrictions due to design, make it light enough and the outrigger legs break when moving the bridge under stress, but for the most part getting to the optimal weight is doable with all the woods, including the dense tropical body woods such as teak and canary wood. A more precise table of weights is in the making.

Another factor is that each bridge is different from others of the same general construction and materials.  Part of this is due to variation in manufacture, which is almost entirely by hand and subject to variation, but also due to the nature of wood which is not a uniform material.  If we could use graphite, we would, but the advantage of wood is the variability which allows for genius at times.  The moral of the story is that you have to try out several bridges to find the sound you want, you can't just order it up.

A surprising find was that the "sweet spot", the area on the banjo head in which the best sounds are available, is extended and in some cases extend to the fingerboard.  Vin Mondello told me that this was true with the cgda tuned tenor also.

I am not going into the business of making bridges, there are others who are far better than I am at it.  I do want to find out more about what makes the GDAE tuning tick and I think I have found a way to enhance that tuning with a bridge that responds across the wide range that the GDAE tuning brings.

Stay tuned.

Update #1

I have a lot more experience with these bridges now.  They seem to be better than the cheap Grovers, which is  good considering that they take a little bit of time to make.  The primary qualities seem to be clarity and a larger sweet spot.  The materiels do make a big difference.  My Leedy only seems to be terrific with the African Blackwood/Teak combination. 

I have made a number of Purpleheart/Maple bridges for  Jazz tenor and plectrum players, thanks to the efforts of Vin Mondello, and find that  a thin top makes them sound best.  My  Ebony/Maple bridges were universally ignored.  I was able to be successful in a variety of sizes down to 3/8" (!) which I have on my B&D Silver Bell #1 17 fret instrument.

Each instrument seems to have specific needs.  There are times when my bridges don't enhance the sound as well as another style or type of bridge.  That's why I want people to try the bridges first before taking them.